PCB depaneling solution of automatic PCB router in 3C digital industry

3C general production environment characteristics of digital / home appliance industry:

In recent years, home appliance manufacturers are facing severe market challenges. In 2015, the output of various categories of home appliances decreased to varying degrees. According to the data of the National Bureau of statistics, the output of refrigerators decreased by 1.9% year-on-year, the output of air conditioners decreased by 0.02% year-on-year, the output of freezers and washing machines increased by 2.3% and 0.7% year-on-year respectively, and only microwave ovens maintained a double-digit increase of 13.2%. Among the water heaters, except that the output of electric water heaters increased by 7.2% year-on-year, the output of gas water heaters and solar water heaters decreased year-on-year.

Although the decline of the market is the result of the joint action of many reasons, the fundamental reason is that the production technology within the household appliance industry can not keep up with the market demand. At present, the general situation of domestic home appliance enterprises is that the development of production technology is stagnant, the overall service environment of the market is relatively chaotic, and the circuit board segmentation, as the core component of home appliances, leads to low quality, serious waste of materials, lagging production efficiency and low qualification rate due to technical constraints. Therefore, improving the production environment control of household appliance manufacturing enterprises is related to strengthening the production level of enterprises, energy conservation and environmental protection, and improving industrial benefits. It is not only the basic guarantee of production, but also a measure to improve the competitiveness of enterprises, but also directly related to productivity and output benefits, which can not be ignored.

In home appliance manufacturing enterprises, Fusen online / offline PCB router machine, V-cut PCB separator machine and track online laser depaneling machine are introduced to meet the production needs of enterprises at one time according to the production characteristics of enterprises.

Value points of Fusen PCB router machine:

1. High speed spindle: the high-speed motorized spindle adopts the imported spindle motor widely used in the industry's high-end PCB router machine. The spindle has the advantages of high speed (60000rpm / min), long service life, convenient loading and unloading, smooth cutting surface and no burrs. And equipped with the original spindle frequency converter, so that the spindle motor has longer service life, higher cutting force distance and the lowest temperature rise effect.

2. Vision system: high pixel color CCD and large magnification lens, which can assist program teaching and editing simulation functions. The automatic mark positioning correction system improves the cutting accuracy, prevents the wrong cutting of the substrate when the board is not in place, and makes it faster to copy the left and right programs and switch models. The function of reading bar code can be selected to read, save or upload 1D / 2D bar code, which is convenient for traceability and digital management.

3. Positioning: PCBA circuit board realizes high-precision cutting, has fool proof inspection, and the performance is stable and reliable.

Expected effect: after using Fusen online / offline PCB router machine, the production effect of home appliance manufacturing enterprises has been significantly improved, the depaneling level of PCB board has been greatly improved, and the utilization rate of raw materials has been significantly strengthened, effectively preventing enterprises from suffering heavy losses due to technical non-compliance.